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Maintenance and Asset Care:
A business process based approach

Designed to be tailored to specific customer needs, the programme encompasses:

Maintenance & Operations Strategy

  • Develop operations and maintenance strategies
  • Prepare best practice procedures for site operations
  • Review and revise organisation for maintenance and asset care

Equipment Reliability Programmes

  • Develop effective maintenance plans
  • Develop effective maintenance plans
  • Introduce condition monitoring
  • Equipment asset surveys
  • Tracking of equipment performance
  • Life Cycle analysis and costing

Equipment Criticality

  • Develop approach to criticality assessment
  • Apply FMECA/Reliability Maintenance to determine maintenance tasks and plans
  • Supply Reliability Maintenance software to support analysis
  • Optimise plan versus risk/cost

Work Planning Systems

  • Guidance on the key elements of a good work planning system
  • Improvement of uptime and artisan utilisation

MMS Selection/implementation

  • Select and implement to suit your needs
  • Database of many vendor systems
  • See real benefit in reliability, maintainability artisan and contractor utilisation and management
  • Establish asset coding and register

Spare Parts Management

  • Define the right levels of spare parts to stock
  • Stores management procedures and systems, parts coding and cataloguing
  • Outsourcing/in-house considerations
  • Audit of spares
  • Reduction in stock and cost of procurement

Outsourcing and Contracting Out

  • Development of tenders, work specifications
  • Selection and assessment of service providers

Total Productive Maintenance

  • TPM as a manufacturing improvement tool
  • Preparing for the culture change
  • Using TPM to solve equipment problems and improve quality
  • Tailoring TPM to your environment
  • Using OEE and other related measures

Operator Based Asset Care Programme

  • Customised to suit client needs
  • Empowerment and improvement programme


SERVICES

Mentoring

Inventory Optimisation

Software evaluation

Demand Driven Supply Networks

Operations Excellence

Maintenance and Asset Care: A business process based approach

Maintenance & Service Spare Parts Management

Flow Manufacturing

Product Lifecycle Management

Implementing a Quality Management System